Rail Fuel Terminal

Concrete repair, reconditioning and protection

Restoring the Rail Fuel Terminal: A Case Study with Ecobeton Products 

At a rail fuel terminal, concrete infrastructure had suffered severe deterioration due to prolonged exposure to fuel and oils. The surface condition was worsening, threatening the integrity and safety of the terminal. To address these issues, a comprehensive repair and protection project was undertaken using Ecobeton's specialized products, including Degreaser, Rustbuster, Crono, Strutturale, and Vetrofluid.

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Assessing the Damage

Upon inspection, the concrete was found to be badly deteriorated and deeply infused with fuel and oils. The surface was in poor condition, with visible damage and erosion. The contamination had penetrated deep into the concrete, making it essential to not only repair the surface but also to treat the underlying issues.

The Restoration Process

1. Cleaning and Preparation with Degreaser

   The first step in the restoration process was cleaning the contaminated concrete using Ecobeton's Degreaser. This powerful product penetrates deep into the concrete, flushing out fuel, oils, and other contaminants. In addition to cleaning, the Degreaser restored the alkali pH levels in the concrete, providing an ideal surface for subsequent repairs.

2. Rust Protection with Rustbuster

   After cleaning, the exposed and rusted reinforcement bars were treated with Rustbuster. This eco-friendly product halted the rusting process and protected the rebars from future corrosion, ensuring the structural integrity of the repaired concrete.

3. Concrete Repair with Crono and Strutturale

   For areas with substantial depth of damage, Crono, a fast-setting mortar, was used to fill and repair the eroded concrete. In other areas requiring reprofiling, Strutturale, a high-performance repair mortar, was applied. Strutturale is particularly suitable for restoring the concrete surface to its original profile, providing a seamless and durable repair.

4. Protection with Vetrofluid

   The final step involved treating all repaired surfaces with Vetrofluid. This advanced waterproofing solution penetrates up to 40mm into the concrete, creating a robust barrier against fuel, oils, and other contaminants. Vetrofluid not only protects the concrete from future penetration but also significantly extends its lifespan.

The Outcome

The restoration project was a complete success. The rail fuel terminal's concrete infrastructure was restored to optimal condition, with the surfaces looking as good as new. The use of Ecobeton products ensured that the repairs were not only effective but also long-lasting. The treated reinforcement bars are now rust-free and secure, contributing to the overall safety and durability of the terminal.

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This project at the rail fuel terminal demonstrates the effectiveness of Ecobeton's products in restoring and protecting concrete structures exposed to harsh environmental conditions. By using eco-friendly and high-performance materials like Degreaser, Rustbuster, Crono, Strutturale, and Vetrofluid, the integrity and functionality of the terminal have been successfully maintained.

If you manage a facility facing similar challenges, consider Ecobeton's range of innovative products designed to deliver lasting results while respecting the environment. Visit our website to learn more about our offerings and how we can help you achieve your restoration and maintenance goals.


*Note: The images provided showcase the condition of the rail fuel terminal before and after the restoration work, highlighting the significant improvements achieved through the use of Ecobeton products.*..

Biogas Plan Mechthausen
Concrete protection agains harsh conditions